Automotive Lightweight aluminum chassis and suspension molds/dies Steering knuckle and subframe mold
Entire Lifecycle Management for Mold As a facilitator of high efficiency and high performance solutions for aluminum alloy die casting industry, Superband executes entire lifecycle management for each mold to ensure the response to the client's demands. Meanwhile Superband is not only a mold manufacturer, but also a solution provider of aluminum alloy casting issue, we offer one-stop service for our clients. 1.New technology R&D→2.New material research→3.Product design →4.FEA→5.Mold design→6.Casting Simulation →7.Mold manufacturing →8.Mold Trial →9.After-sales service
1.New technology R&D (Product development) We develop and design automobile chassis and suspension parts in accordance with your specifications, starting from an existing partor a blank sheet. The process includes iterations with the computationaland simulationto achieve the mass and mechanical strength improvements.
2.Material Research Make best suitable Material choice for Mold, High toughness, fatigue resistance: DAC55, 8418, HE33, 818 High intensity, corrosion resistance: 1.2344ESR, H13, 521D
3.Product Design
Develop new structures in cooling system, mould clamping construction, water line, tooling, core-pulling construction and etc., apply for relevant patents, keep using and optimizing at client-side. Also make weight reduction development for prroduct. 4.FEA
We will optimiza the product structure according to loading situation, operation data, rigidity and intensity analysis, as well as the forming process.
5.Mold Design Knuckle and wheel bracket: Develop all kinds of mould over 40 sets, and backup more than 50 sets per year. Subframe: Developed a variety of subframe mold projects including Hongqi hollow subframe, ALPHA subframe, Byton subframe and etc. Castings qualification rate above 95% of developed knuckle and bracket moulds. With the knowledge and experience accumulated in wheel hub mould in the last 30 years, the partial thicker casting defects have been solved effectively by spot, line, surface cooling and thermal insulation inserts applied to steering knuckle mould.
6.Casting Simulation
7.Mold Manufacturing Advanced mould CNC facilities, meanwhile optimize CNC process, grading CNC, ensure the mould manufacturing precision and efficiency. Systematic management for knives, knives warehouse applied, improve CNC machining efficiency precision. Using MES, APS system to improve intelligent management level of mould manufacturing, improve production efficiency, ensure mould quality. 8.Mold Trial With the ability of high pressure and low pressure casting trial production, the high level design is close to the trial production, realize the fast trial and mass production of the mould. Fast response the requirements of customer, enhance the high-tech personalized service.
9.After-sales service Professional after-sales repair team, provide mould maintenance and repair on-site service. Provide mould core crack welding service, increase more than 25000 shots after modification.
Company Briefing
Foshan Nanhai Superband Mould Co., Ltd. was founded in 1990. Superband is a process research and service new high-tech enterprise, which specialized in the integrative research and supplying of aluminum alloy material performance, product design, equipment matching, casting technology and mold technology. The products and services of Superband are highly related with automobile lightweight and the aluminum alloy material, components of new energy automobiles.
The leading products including aluminum alloy wheel hub mould, aluminum alloy die casting automotive running board and aluminum alloy automotive chassis structure mould. Superband retains the title 'China's top 20 enterprises of die casting mould comprehensive strength', also awarded as the 'Hidden Champion enterprise' in mould manufacturing industry.
FAQ
1.What is the differences with Superband and our competitor?
Superband is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum alloy casting solution.
2.Why Superband can be the leading Casting wheel mold manufacturer ?
1). Fast Delivery time : 20-40 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: 56 Senior professional technicians which are divided into 7 groups:
A- Product design B- CAE analysis C- Wheel mould design
D- High pressure mould design E- Automotive chassis part mould design
F- R&D (3 engineers) G- Production engineers
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer's requirement.
5) Reasonable Price
3.What is Technical Strength of superband company ?
1).We are not only wheel mold maker, but also solution provider of aluminum-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference.
4.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantificatio