Dies for Aluminum Cast Powertrain and Structural Parts

• Customization: Available
• After-sales Service: on Site
• Warranty: Acorrding to Shot Times Life
• Application: Car
• Material: Steel
• Demoulding: Slide
• Surface Treatment: Heat Treatment
• Using Hardness: >HRC45
• Average Wall Thickness: >3mm
• Mould Life: <500,000 shots
• Certification: RoHs, Vda6.1
• Customized: Customized
• Condition: New
• Mold Core Material: H13;Dievar;ESR;Dac55 or Customized
• Mold Frame Material: P20,S50c or Customized
• Slides: Mechanical or Cylinder
• Certificate 1: ISO9001:2015
• Transport Package: Wooden Case
• Specification: To be customized
• Trademark: Superband
• Origin: China
• HS Code: 84804110
• Production Capacity: 3000sets/Year

Product Description

Product Description:High pressure die casting HPDC mold / Motor housing casing mold EV cars
Dies for Aluminum Cast Powertrain and Structural Parts
Size			based on product size
Casting Machine			According to the drawing or sample
Mold lifespan			30000-120000 shots
Mold core and cavity Material			Janpan-Hitachi (SKD61),German-Gretz,Sweden-ASSAB,domestic H13
Mold frame			P20,S50C or customized
Annual mold capacity			3000sets+
Delivery			35-60 days
Advantages			1.Ultra-long mold anti-flash side clamping mechanism 2.Ultra-long mold core inlay technology

type	Single cavity molds / Multi-cavity molds of the same part /Family cavity molds-Two or three plate molds is available
Machine	Milling machine/EDM/EDM wire cut machine/Die casting machine/CNC machine/grinding machine/Drilling machine/Lathe machine etc
Production Process	Polish/Sand Blast/EDM/Milling/Texture/Grind/Pre-Treatment/Quenching/Lathe/Wire Cut/Annealing/Temper etc.

Established in the year 1990, Superband specializes in manufacturing  Aluminium alloy components and molds through High Pressure, Low Pressure (HPDC/LPDC), Counter Pressure, Squeezing pressure and Gravity Die Casting processes (Permanent mould casting).

We have got a good reputation for our good quality, on time delivery, competitive price, short lead time, quick response, flexible and good service from our customers.

We are TOP 20 die casting mould manufacturer in China, through all kinds of HPDC process,such as providing vacuum , oxygen-filled , ultra-low-speed die casting process.

 

Superband provides all kinds of die casting molds,fousing on clamping force 300Ton-3050ton with in house mold trail service, such as Automotive Components, Lighting Fixtures, Home Appliances, Medical Devices, Aerospace Industry and etc.

Superband is not only a mold manufacturer ,but also a solution provider of aluminum alloy casting issue, we offer one-stop service for our clients from products design,DFM, Mold simulation, mold design , mold manufacture, mold trial ,etc all in one house.

HPDC mold process

High pressure die casting HPDC mold / Motor housing casing mold EV cars

Superband provides high-quality, cost-effective die casting auto parts and die casting aluminum mold. 

With over 30 years of experience, we promise that we will constantly improve our production processes, operations, and excellent die casting services to ensure that Superband die castings are qualified to our dear customers all over the world.

The automotive industry is the largest market for aluminum auto parts die castings. Because of the environmentally friendly and cost-effective features of aluminum, it's also lighter than steel and makes vehicles more fuel-efficient to operate. More and more automotive manufacturers will choose aluminum die casting auto parts.

FAQ

1.What is the differences with Superband and our competitor? 
Superband is not only mold manufacturer but also a high-tech enterprise that offered  material research,product design, mold technology,process technology service.A provider of aluminum alloy casting solution.

2.Why Superband can be the leading Die Casting mold manufacturer ?
1). Fast Delivery time : 20-40 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: 56 Senior professional technicians which are divided into 7 groups:
A- Product design  B- CAE analysis  C- Wheel mould design  
D- High pressure mould design       E- Automotive chassis part mould design  
F- R&D (3 engineers)               G- Production engineers
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer's requirement.
5) Reasonable Price

3.What is Technical Strength of superband company ?
1).We are not only wheel mold maker, but also solution provider of aluminum-alloy casting issues.  
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference.

4.What is the product category of Superband mold?
 Automotive aluminum wheel mold,Chassis Mold including steering knuckle,Subframe,Calipers etc.

5.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service :  product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,