| Product Description: |
| LPDC Aluminum Wheel Mold |
| Size |
12-32 inch |
| Material |
Top/Bottom Core: H13/SKD61 Side Core:4140/FCD500 Or Customized as per client's requirement |
| Hardness |
Top Core:HRC28-32 Bottom Core:HRC40-45 Or Customized |
| Liquid Material |
A356.2,AlSi7Mg,etc |
| Fit Machine |
GIMA,LPM,HDTD,DOORAY,ETC |
| Casting Method |
Low pressure/ Forging/ Gravity/ Counter-pressure/Tilt / Flow forming are optional |
Superband - Your Mold Life-Cycle Management Expert
With Know-how in casting mold field, Superband becomes the 1st and also the most profeesional mold manufacturer in China.
We are not only a mold manufacturer ,but also a solution provider in aluminum alloy casting field offering one-stop service for our clients.
FAQ
1.What is the differences with Superband and our competitor?
Superband is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum alloy casting solution.
2.Why Superband can be the leading Casting wheel mold manufacturer ?
1).Fast Delivery time : 20-40 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: 56 Senior professional technicians which are divided into 7 groups:
A- Product design B- CAE analysis C- Wheel mould design
D- High pressure mould design E- Automotive chassis part mould design
F- R&D (3 engineers) G- Production engineers
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer's requirement.
5) Reasonable Price
3.What is Technical Strength of superband company ?
1).We are not only wheel mold maker, but also solution provider of aluminum-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference.
4.What is the product category of Superband mold?
Automotive aluminum wheel mold,Chassis Mold including steering knuckle,Subframe,Calipers etc.
5.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,
6.How can your company ensure the quality of your mould and die design prior to production (e.g. conduct risk assessment for all new and modified tooling during design and production stage etc.)?
In the early stage of design and development of aluminum alloy casting molds, our company mainly verified the rationality of mold design through Magmasoft software, including the following aspects:
1) Filling simulation : Verifying the rationality of the casting system and filling process, avoiding the occurrence of casting defects such as insufficient pouring, filling gas, oxide film entrapment, and cold insulation;
2) Solidification simulation: Ensure the mold temperature gradient and the forming quality of the casting, and to avoid the occurrence of defects such as shrinkage cavity.
3).Stress simulation: by calculating the stress distribution of the mold and casting, determining the stress concentration part, further optimizing the mold structure and casting process, and providing a reliable process solution for casting production.
8.Has your company established any in-house R&D activity related to new mould and die design and production?
We set up more than 6 R&D projects releated to mold design and manufacturing every year, aking 2019 as an example, the project is carried out in the following aspects:
1).Mold cooling waterway automatic welding technology developing
2).Additive manufacturing and repair technology for die-casting Mold
3). Aluminum alloy casting mold thermal deformation control technology
4). Automotive Chassis structure parts design and mold manufacturing technology
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