|Automotive Wheel Tooling Lpdc Casting Wheel Moulds Aluminum Alloy Wheel Mold Factory|
|Cooling Method||Water cooling/ Air cooling/ Mist cooling are optional|
|Casting Method||Low pressure/ Forging/ Gravity/ Counter-pressure/Tilt / Flow forming are optional|
|Hardness|| Top Core:HRC28-32 Bottom Core:HRC40-45|
|Material||Top/Bottom Core: H13/SKD61 Side Core:4140/FCD500|
Superband as "The Top 20 China's die casting mould enterprise" in China which with 30 years experience in product and wheel
See how we strictly control the mold quality ?
1. We all use high precision CNC producing ensure the production precision reach 0.02mm-0.10mm.
2. We set up more strict process standard for welding , adding infrared temperature sensing equipment in order to control the welding temperature.
3. Product Inspection including: Material composition, ultrasonic flaw detection, metallographic inspection, 3D coordinate detection Cooling ring penetration inspection etc.
4. Water test on bottom mold to make sure water pressure and flow rate meet design requirement.Superband is not only a mold manufacturer ,but also a solution provider of aluminum alloy casting issue, we offer one-stop service for our clients
.FAQ1.What is the differences with Superband and our competitor?
Superband is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum alloy casting solution.2.Why Superband can be the leading Casting wheel mold manufacturer ?
1). Fast Delivery time : 20-40 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: 56 Senior professional technicians which are divided into 7 groups:
A- Product design B- CAE analysis C- Wheel mould design
D- High pressure mould design E- Automotive chassis part mould design
F- R&D (3 engineers) G- Production engineers
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer's requirement.
5) Reasonable Price3.What is Technical Strength of superband company ?
1).We are not only wheel mold maker, but also solution provider of aluminum-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference.4.What is the product category of Superband mold?
Automotive aluminum wheel mold,Chassis Mold including steering knuckle,Subframe,Calipers etc.5.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,6.What types of advanced technologies, including software, equipment and machinery, does your company adopt in mould and die design and production?
1).Software: With Siemens NX,AutoCAD,Magmasoft etc mold design and development verification software,Gurantee the efficiency and quality of mold design.
2).Equipped with CNC machining center, 3D measuring instrument, infrared thermal imager, ultrasonic flaw detector, portable 3D scanner and other precision equipments to ensure the dimensional accuracy of mold processing; in addition, with low-pressure casting machine and high-pressure casting machine ,To meet the requirements of small batch trial production and process verification of molds;
3).Material: We apply various of stell material according to the product structure,process condition and lifespan requirement,including spray-formed H13 new material.
4). Technology :In wheel mold field, We develop high efficiency 3D water cooling technology,edgeless cylinder mold technology and mold thermal fatigue deformation control in recent years.In die casting mold field,we develop vacuum die-casting forming technology and high preformance AlSi8 aluminum die casting forming technology.7.How can your company ensure the quality of your mould and die design prior to production (e.g. conduct risk assessment for all new and modified tooling during design and production stage etc.)?
In the early stage of design and development of aluminum alloy casting molds, our company mainly verified the rationality of mold design through Magmasoft software, including the following aspects: 1) Filling simulation :
Verifying the rationality of the casting system and filling process, avoiding the occurrence of casting defects such as insufficient pouring, filling gas, oxide film entrapment, and cold insulation; 2) Solidification simulation:
Ensure the mold temperature gradient and the forming quality of the casting, and to avoid the occurrence of defects such as shrinkage cavity.3).Stress simulation:
by calculating the stress distribution of the mold and casting, determining the stress concentration part, further optimizing the mold structure and casting process, and providing a reliable process solution for casting production.8.Does your company have any innovative or value-added features in the design of mould and die?
Taking the aluminum alloy wheel mold as an example, the following special structures and processes are used in the design.
1).High Efficiency 3D water cooling process,Make the productivity of casting machine increase by 15% and casting elongation rate increased by 20%.
2) Cooling waterway sealing technology solves the phenomenon of frequent water leakage of the mold and improves the lifespan of the mold;
3)The mold structure of the edgeless cylinder improves the casting precision of the rim and is easy to automate the production.
4) Casting lightweight and optimization design , improve metal utilization rate and help reduce production costs
5).Anti-heating deformation mold structure which controls the mold flashing and improves the dimensional accuracy of the wheel casting.
6).Combination of various cooling methods including Water cooling,Air cooling and Mist cooling,It improve the production efficiency and yield