Counter Pressure Die Casting 4 Cavities Automotive Knuckles Mold

• Application: Car
• Material: Aluminium
• Demoulding: Automatic
• Surface Treatment: Heat Treatment
• Using Hardness: HRC30~45
• Average Wall Thickness: >3mm
• Mould Life: 20000-90000shots
• Certification: RoHs
• Customized: Customized
• Condition: New
• Transport Package: Wooden Case
• Origin: China
• HS Code: 84804110
• Production Capacity: 3000sets/Year

Product Description

Automotive Lightweight aluminum chassis and suspension molds/dies 
Steering knuckle and subframe mold


Areas of expertise
Superband is not only a mold manufacturer, but also a solution provider of aluminum alloy casting issue, we offer one-stop service for our clients.
1.New technology R&D →2.New material research →3.Product design →4.FEA →5.Mold design →6.Casting Simulation →7.Mold manufacturing →8.Mold Trial →9.On-site service






Lifecycle management for mold
As a facilitator of high efficiency and high performance solutions for aluminum alloy die casting industry, Superband executes entire lifecycle management for each mold to ensure the response to the client's demands.


Product development
We develop and design automobile chassis and suspension parts in accordance with your specifications, starting from an existing part or a blank sheet. The process includes iterations with the computational and simulation to achieve the mass and mechanical strength improvements.

Material Research
Suitable Material for Mold,
High toughness, fatigue resistance: DAC55, 8418, HE33, 818
High intensity, corrosion resistance: 1.2344ESR, H13, 521D

Mold Design
Knuckle and wheel bracket: Develop all kinds of mould over 40 sets, and backup more than 50 sets per year.
Subframe: Developed a variety of subframe mold projects including Hongqi hollow subframe,  ALPHA subframe, Byton subframe and etc.
Castings qualification rate above 95% of developed knuckle and bracket moulds. With the knowledge and experience accumulated in wheel hub mould in the last 30 years, the partial thicker casting defects have been solved effectively by spot, line, surface cooling and thermal insulation inserts applied to steering knuckle mould.

Mold Manufacturing
Advanced mould CNC facilities, meanwhile optimize CNC process, grading CNC, ensure the mould manufacturing precision and efficiency.
Systematic management for knives, knives warehouse applied, improve CNC machining efficiency precision.
Using MES, APS system to improve intelligent management level of mould manufacturing, improve production efficiency, ensure mould quality.


Quality Control
Quality management system: IATF16949,ISO9001,ISO14001,VDA6.4
Full equipped quality control process, including incoming material inspection, process control and shipment control. All kinds of inspection and metering equipment to ensure the quality, and delivery on time.

Casting Trial
With the ability of high pressure and low pressure casting trial production, the high level design is close to the trial production, realize the fast trial and mass production of the mould.
Fast response the requirements of customer, enhance the high-tech personalized service.

After-sales Service
Professional after-sales repair team, provide mould maintenance and repair on-site service.
Provide mould core crack welding service, increase more than 25000 shots after modification.
 

Company Briefing   

Foshan Nanhai Superband Mould Co., Ltd. was founded in 1990. Superband is a process research and service new high-tech enterprise, which specialized in the integrative research and supplying of aluminum alloy material performance, product design, equipment matching, casting technology and mold technology. The products and services of Superband are highly related with automobile lightweight and the aluminum alloy material, components of new energy automobiles.

The leading products including aluminum alloy wheel hub mould, aluminum alloy die casting automotive running board and aluminum alloy automotive chassis structure mould. Superband retains the title 'China's top 20 enterprises of die casting mould comprehensive strength', also awarded as the 'Hidden Champion enterprise' in mould manufacturing industry.









FAQ

1.What is the differences with Superband and our competitor? 
Superband is not only mold manufacturer but also a high-tech enterprise that offered  material research,product design, mold technology,process technology service.A provider of aluminum alloy casting solution.

2.Why Superband can be the leading Casting wheel mold manufacturer ?
1). Fast Delivery time : 20-40 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: 56 Senior professional technicians which are divided into 7 groups:
A- Product design  B- CAE analysis  C- Wheel mould design  
D- High pressure mould design       E- Automotive chassis part mould design  
F- R&D (3 engineers)               G- Production engineers
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer's requirement.
5) Reasonable Price

3.What is Technical Strength of superband company ?
1).We are not only wheel mold maker, but also solution provider of aluminum-alloy casting issues.  
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference.

4.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service :  product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantificatio